How Pneumatic Conveyors Work

Pneumatic conveyors transfer materials through closed pipelines using the combination of pressure differential and airflow. RGS offers both vacuum and pressure-based systems to suit your specific requirements.

Transfer Technologies

Vacuum Dilute Phase

  • Uses fans or side channel impellers for medium-range transport
  • Material floats in air at speeds of 30-40 m/s
  • Ideal for medium distances with excellent price-performance ratio
  • Can serve multiple discharge points from a single source

High Vacuum Semi-Dense Phase

  • Uses vacuum pumps for controlled product transfer
  • Material travels at approximately 20 m/s
  • Preserves product integrity – no de-mixing or lamination
  • Ideal for pharmaceutical and food applications

Vacuum Dense Phase

  • Ideal for fragile products, abrasives, and mixtures
  • Material travels at slower speeds (2-5 m/s)
  • Perfect for long distances and/or large volumes
  • Prevents breakage and preserves product integrity

Operating Modes for Dense Phase Systems

 

Batch (Empty Pipe) Mode

  • Non-continuous operation
  • Material is pushed through empty pipeline
  • Pipe and vessel empty after each cycle
  • Suitable for short/medium distances (up to 50-60 meters)

Full Pipe Mode

  • Material is pushed incrementally along the pipe
  • Maintains very low material speed
  • Ideal for long distances (beyond 100 meters)
  • Perfect for fragile or abrasive materials

Continuous Full Pipe Mode

  • Twin system with vessels working alternately
  • Provides continuous material flow

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